Industrial Software for Manufacturing & Operations

Industrial Software for Better Operational Performance

We help industrial companies turn their operational data into decisions operations can act on — measurable performance, coherent systems and integration that holds up.

Partner Credentials

Ignition Credentialed Integrator badge

Ignition Credentialed Integrator

SCADA, MES, and industrial data integration with Ignition.

Where plant performance actually breaks down

  • Production data lives in spreadsheets and nobody fully trusts the numbers
  • OEE is reported monthly, long after the shift that lost the time
  • Operators re-enter the same data into two or three different systems
  • Downtime reasons are recorded inconsistently, so root cause becomes guesswork
  • Quality and traceability records are manual and slow to retrieve
  • The SCADA or MES was configured years ago and no longer matches the process
  • Operational data sits in the SCADA, historian, and spreadsheets — and they don't tell the same story
  • Distributed facilities or assets with no centralized performance visibility

Three ways we improve operational performance

Operational Performance

We make plant performance measurable, then improve it — starting from the data you already generate.

  • OEE, availability and performance loss analysis
  • Downtime capture and reason codes operators actually use
  • Production and shift reporting that reconciles with ERP
  • Scrap, yield and quality loss visibility
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Manufacturing Systems

SCADA, MES and historian work scoped to the problem in front of you rather than to a platform roadmap.

  • MES and SCADA design, configuration and rollout
  • Historian architecture and long-term data retention
  • Electronic batch and work-order execution
  • Genealogy and traceability from raw material to shipment
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Industrial Integration & Support

Connecting the plant floor to the rest of the business, and keeping it running once it is connected.

  • PLC, OPC-UA and OPC-DA connectivity
  • ERP and business system interfaces
  • SQL data models and reporting layers
  • Line and cell integration across mixed vendor equipment
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You may not need a new system

Most plants have more capability installed than they are currently using.

Before proposing an implementation, we look at what you already have. The fastest gain often comes from correcting how existing systems capture and report data rather than from replacing them. When a new system genuinely is the answer, the assessment says so, with the reasoning made explicit.

What you receive

A written assessment covering the agreed scope, prioritized improvement opportunities, the gaps we found, the minimum technical solution for each one, and the expected operational impact. We do not invent pricing, timelines or ROI figures to make the case look stronger.

  1. 01

    Agree the scope and the questions worth answering

  2. 02

    Review current systems, data flows and reporting

  3. 03

    Talk to the people running the process

  4. 04

    Identify and prioritize improvement opportunities

  5. 05

    Document findings, minimum solutions and expected impact

Questions an assessment typically answers

  • Why do our OEE numbers not match what the line reports?
  • Can our current historian support the reporting we need?
  • Where is manual data entry costing us the most time?
  • Do we need MES, or better use of the SCADA we already own?
  • What has to be true before we can automate this report?
  • Which integration should we do first?
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How the layers fit together

  1. ERP and business systems
  2. MES and operations execution
  3. SCADA and supervisory control
  4. PLC, instruments and equipment
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What a coherent architecture gives you

  • One version of the production numbers
  • Data captured once, at the source
  • Reporting that needs no manual assembly
  • Traceability available on request
  • Changes that do not break the layer above
  • A system your team can operate without us

Where we have experience

  • Consumer goods
  • Diapers and feminine care
  • Personal care
  • Paper
  • Nonwovens
  • Gypsum board
  • Automotive
  • Water utilities

We have worked in plants of some of the most demanding manufacturers in the world, in both continuous and discrete processes. In gypsum board, continuous production, board grading and kiln performance make data quality and reason-code discipline especially consequential. In consumer goods we work at the speed and data volume of high-output lines, with Centerlining and quality control projects in filling and converting.

Government & public services

Water and infrastructure under supervision

We apply our SCADA, historian and data-integration experience so municipalities, cooperatives and utilities can supervise wells, pumping stations, tanks and distributed facilities from one place.

See the offering

Some of the projects we have worked on

Global consumer goods manufacturer

Proficy Plant Applications MES across diaper, feminine care, paper, personal care and assembly plants. Centerlining and filling quality programs, plus extensive production data integration and analysis.

Gypsum board manufacturer

Greenfield Proficy Plant Applications implementation and ERP integration.

Paper manufacturer

Plant Applications ERP integration and ongoing support.

Global nonwovens manufacturer

Plant Applications and ThingWorx applications.

Tier-1 automotive supplier

MES on Ignition and Sepasoft, OEE dashboards and a regional database consolidating Ignition data.

US county water utility

A database that collects and organizes Historian data for operational reporting.

For confidentiality we do not publish client names. We are happy to share more in a meeting.

Platforms we work with

We work day to day with Proficy and Ignition, also with ThingWorx, and integrate with whatever the plant already runs. We are not a reseller or an official partner: what we offer is real implementation experience, backed by technical certifications in Ignition and Proficy.

  • ThingWorx (PTC)
  • OPC-UA
  • OPC-DA
  • SQL Server
  • Reporting Services
  • Python
  • Web APIs

Why Austral

The right partner for your industrial software project

Industrial software implementations are high-stakes: a mistake can cost hours of downtime, lost data, or expensive rework. That is why every project is led personally by Santiago Gimenez, with 10 years in Proficy Plant Applications and 4+ years in Ignition. No sales layer selling one thing and a different team delivering another.

One accountable engineer

The person who designs the solution is the one who implements it and stands behind it, from discovery to support.

Industrial Operations Mindset

We understand the operational realities of industrial environments, not just the software. Every solution we deliver is built with operational continuity and data integrity in mind.

Engineering quality

Our teams use documented designs, structured testing, and clear handovers to deliver maintainable software.

Dedicated B2B Partnership

We work with manufacturing and industrial operations enterprises, building long-term relationships — not one-time project engagements — with the organizations we serve.

How We Work

Understand the problem, define the solution, validate it, and support its use in production.

01

Discovery

We learn your operations, existing systems, and business goals through structured workshops and site assessments.

02

Solution Design

We architect the right approach — platform selection, integration strategy, data model, and project roadmap.

03

Implementation

Our engineers build, configure, and rigorously test the solution against your operational requirements.

04

Deployment & Support

We manage go-live and stay with you post-deployment with training, documentation, and ongoing support.

Ready to Elevate Your Industrial Operations?

Schedule a consultation and discover how Austral can help you get more from Ignition, Proficy Plant Applications, and your entire industrial technology stack.

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